May 2014Part Number 0083740MANUALOPERATOR’SModels TB66J/TB66JRT Replaces 0083740 March 2014
Chapter 2 – Specications6 TB66J – 0083740Engine SpecicationsEngine Displacement Fuel Grade CoolantOperating TemperatureOilCapacityOil GradeCummins
Chapter 2 – SpecicationsTB66J – 0083740 7 Engine Displacement Fuel Grade CoolantOperating TemperatureOilCapacityOil GradeFordLRG 425153 cu. in.(2.5
Chapter 2 – Specications8 TB66J – 0083740Engine Oil ViscosityCummins B3.3Deutz F4L-1011FDeutz F4L-2011FKubota V2403-M-TS A E 1 5W /4 0
Chapter 2 – SpecicationsTB66J – 0083740 9 Ford LRG 423General Motors 2.4LNoteNo straight weight oils and no specialized diesel oils are to be used i
Chapter 2 – Specications10 TB66J – 0083740
TB66J – 0083740 11 Chapter 3 – SafetyKnowledge of the information in this manual, and proper training, provide a basis for safely operating th
Chapter 3 – Safety12 TB66J – 0083740Prestart InspectionPerform a prestart inspection before each shift as de-scribed in Chapter 7. Do not use the aer
Chapter 3 – Safety TB66J – 0083740 13 Tip-Over and Falling HazardsOperate the aerial platform only on a rm, at, level surface capable of w
Chapter 3 – Safety14 TB66J – 0083740Do not place your hand or any part of your body in front of escaping hydraulic uid. Use a piece of cardboard or
TB66J – 0083740 15 This aerial work platform is manufactured with safety devices, placards, and decals to reduce the likelihood of an accident. For
The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized c
Chapter 4 – Safety Devices16 TB66J – 0083740Emergency Lowering KnobThe emergency lowering knob may be used to lower the booms if the engine will n
Chapter 4 – Safety DevicesTB66J – 0083740 17 Ground Fault Circuit InterrupterThe electrical power outlet at the platform (refer to Figure 4.6) contai
Chapter 4 – Safety Devices18 TB66J – 0083740HornAn optional horn may be used to warn personnel on the ground. The horn button is on the right s
TB66J – 0083740 19 The aerial platform is equipped with several gauges to monitor the condition of the machine before and during operation.Hour Meter
Chapter 5 – Gauges and Displays20 TB66J – 0083740Figure 5.4 – Fuel TankRead the fuel gauge at the line in the clear plastic window. The gauge indicat
TB66J – 0083740 21 The following are located on the lower control panel. • Emergency stop button • Control selector switch • Start switch • G
Chapter 6 – Controls22 TB66J – 0083740Boom Elevation SwitchThe boom elevation switch (refer to Figure 6.2) is used to raise or lower the main boom. T
Chapter 6 – ControlsTB66J – 0083740 23 If the engine is running, it will stop when the switch is placed in the emergency power position.Throttle Swit
Chapter 6 – Controls24 TB66J – 0083740NoteMachine functions are not operational while using the hydraulic warm-up system.To warm-up the hydraulic ui
Chapter 6 – ControlsTB66J – 0083740 25 The following controls are located on the upper control panel. • Start switch • Emergency stop button •
TB66J – 0083740 Electrical Danger ... Inside Front CoverCalifornia Proposition 65 ... Inside Front CoverChapte
Chapter 6 – Controls26 TB66J – 0083740NoteThe distance the joystick is moved is proportional to the speed of the function.To move the aerial platform
Chapter 6 – ControlsTB66J – 0083740 27 quieter and the engine will consume less fuel than at high throttle operation.High engine speed is obtained wh
Chapter 6 – Controls28 TB66J – 0083740CautionNot all hydraulic uid is suitable to use in the hy-draulic system. Some have poor lubricating char-acte
TB66J – 0083740 29 EngineVisually inspect the engine and its components with the engine off. The engine is located behind the doors at the front of t
Chapter 7 – Prestart Inspection30 TB66J – 0083740When the engine is cold, there should be about 1″ (2.5 cm) of coolant in the bottom of the reservoir
Chapter 7 – Prestart InspectionTB66J – 0083740 31 Figure 7.6 – Gauges at Lower ControlsTo inspect the air lter: 1. Turn the battery disconnect swi
Chapter 7 – Prestart Inspection32 TB66J – 0083740Electrical SystemElectrical power is supplied from either one or two, 550 CCA, 12 volt batteries (re
Chapter 7 – Prestart InspectionTB66J – 0083740 33 2. Open the door on the right side of the chassis to ac-cess the hydraulic uid level gauge (ref
Chapter 7 – Prestart Inspection34 TB66J – 0083740DangerPinch points may exist between moving components. Death or serious injury will result from be
Chapter 7 – Prestart InspectionTB66J – 0083740 35 DangerPinch points may exist between moving components. Death or serious injury will result from
Table of Contents TB66J – 0083740Chapter 7 – Prestart InspectionOperator’s Manual ...29Engine ...
Chapter 7 – Prestart Inspection36 TB66J – 0083740NoteThere is not an off switch for the ashing light. The light cannot be turned off.Sandblast Prote
Chapter 7 – Prestart InspectionTB66J – 0083740 37 Figure 7.18 – Top of Main Boom at Base EndAlso inspect the wire ropes just inside the base end of t
Chapter 7 – Prestart Inspection38 TB66J – 0083740 3. Visually inspect all bolts and nuts fastening the platform in place. They must be
Chapter 7 – Prestart InspectionTB66J – 0083740 39 4. Hold the engine/emergency power switch in the emergency power position and step on the
Chapter 7 – Prestart Inspection40 TB66J – 0083740Tow KitThe machine may be equipped with an optional tow kit. • Inspect the components, in
Chapter 7 – Prestart InspectionTB66J – 0083740 41 007431100709010323896Right Side0074311(One per Cylinder)0070901032389603238960073298Right Side00732
Chapter 7 – Prestart Inspection42 TB66J – 0083740007421000732980190989Right Side0081441(Dual Fuel or LPG OnlyInside Door)0074210This machine is equip
Chapter 7 – Prestart InspectionTB66J – 0083740 43 03238970323897Right SideA “RUNAWAY” SNORKELIFT CAN CAUSE OR SERIOUS INJURY. CHECK WITH TOW VEHICL
Chapter 7 – Prestart Inspection44 TB66J – 00837400073298Front032389603238960074316Turning battery disconnect switchoff while engine is running willda
Chapter 7 – Prestart InspectionTB66J – 0083740 45 007253000725310072531PlatformUpper Control Panel Front00725300151410Radiator0151410DANGERFA LLIN G
TB66J – 0083740 1 Chapter 1 – IntroductionAerial Platform FeaturesThe aerial platform is a boom-supported elevating work platform used to raise perso
Chapter 7 – Prestart Inspection46 TB66J – 0083740
Chapter 7 – Prestart InspectionTB66J – 0083740 47 Prestart Inspection ChecklistItem Inspect For OKOperator’s Manual In place, all pages readable and
Chapter 7 – Prestart Inspection48 TB66J – 0083740
TB66J – 0083740 49 Chapter 8 – OperationThe aerial platform may be operated from either the lower or upper controls.DangerThe aerial platfo
Chapter 8 – Operation50 TB66J – 0083740 5. Place the battery disconnect switch in the on posi-tion.Activate the toggle switch while the start switc
Chapter 8 – OperationTB66J – 0083740 51 7. Hold the appropriate toggle switch in the desired direction. 8. Gradually turn the boom speed kno
Chapter 8 – Operation52 TB66J – 0083740 7. Turn the start switch to on and pause a few sec-onds while the alarm sounds to alert others that the m
Chapter 8 – OperationTB66J – 0083740 53 • Push the drive joystick to the left to steer to the left, the direction of the blue arrow.NoteThe steering
Chapter 8 – Operation54 TB66J – 0083740Drive the aerial platform only on slopes, or loading ramps that are within the 20 percent grade capabi
Chapter 8 – OperationTB66J – 0083740 55 LengthHeightGround SlopeThe grade can be measured with an inclinometer or by using a tape measure, a level, a
Chapter 1 – Introduction2 TB66J – 0083740and caution indicate varying degrees of personal injury or property damage that can result if the instructio
Chapter 8 – Operation56 TB66J – 0083740Figure 8.9 – Upper Control Panel FrontThe engine will run at high idle while the generator is operating. The
Chapter 8 – OperationTB66J – 0083740 57 Figure 8.10 – Upper ControlsThe lights are operational when the upper controls emergency stop button i
Chapter 8 – Operation58 TB66J – 0083740
TB66J – 0083740 59 DangerThe aerial platform can tip over if it becomes un-stable. Death or serious injury will result from a tip-over accident. Do
Chapter 9 – Stowing and Transporting60 TB66J – 0083740 5. Rotate the platform so it is perpendicular to the boom. 6. Retract the tip boom.
Chapter 9 – Stowing and TransportingTB66J – 0083740 61 WarningThe potential for an accident increases when the aerial platform is lifted using imp
Chapter 9 – Stowing and Transporting62 TB66J – 0083740 3. Raise the main boom about 1′ (0.3 m). 4. Place a wood block under the rotator pylon. Lo
TB66J – 0083740 63 Figure 10.2 – Lower Controls 5. Hold the ground operation switch upward to the on position while holding the engine/
Chapter 10 – Emergency Operation64 TB66J – 0083740Emergency Lowering Knob 3. Step down on the platform foot switch (refer to Figure 10.4).Figure 10
Chapter 10 – Emergency OperationTB66J – 0083740 65 TowingThe aerial platform may be towed at slow speeds using the optional tow kit. The tow vehicle
TB66J – 0083740 3 Component IdenticationRight SideChassisLower ControlsUpper ControlsWiring BoxOperator’s ManualSteer WheelsLeft SidePlatformMain Bo
Chapter 10 – Emergency Operation66 TB66J – 0083740
TB66J – 0083740 67 Chapter 11 – TroubleshootingThe troubleshooting chart may be used to locate and eliminate situations where machine operation may b
Chapter 11 – Troubleshooting68 TB66J – 0083740Symptom Possible Cause Corrective ActionEngine will not start from lower controls.Switches are set
Chapter 11 – TroubleshootingTB66J – 0083740 69 Symptom Possible Cause Corrective ActionEngine starts from the upper con-trols but no boom functio
Chapter 11 – Troubleshooting70 TB66J – 0083740Symptom Possible Cause Corrective ActionBoom and drive functions seem sluggish.Hydraulic oil is col
Chapter 11 – TroubleshootingTB66J – 0083740 71 Fuel Line Air Bleeding – Kubota V2403-M-TIf the engine will not start because of air in the fuel line,
Chapter 11 – Troubleshooting72 TB66J – 0083740
TB66J – 0083740 73 Appendix A – Glossaryaerial platform – a mobile device that has an adjustable position platform, supported from ground level by a
Appendix A – Glossary TB66J – 0083740
Product Warranty © Snorkel © Snorkel International, Inc. – all rights reserved Printed in the U.S.A. 1. Snorkel warrants
Chapter 2 – Specications4 TB66J – 0083740Working Envelope010(3)20 (6.1)30 (9.1)40 (12.2)50 (15.2)60 (18.3)70 (21.3)5(1.5)60 (18.3)010(3)20 (6.1)30 (
© Snorkel 2014 Product Warranty 8. At the direcon of the Snorkel Warranty Department, any component part(s) of Snorkel pr
Product Warranty © Snorkel Service Departments, adversely aects the stability, reliability or service life of the Snorkel
© Snorkel 2014 Product WarrantyAPPEALThe buyer may appeal in writing against a rejected or adjusted claim to Snorkel Warran
Local Distributor / Lokaler Vertiebshändler / Distributeur localEl Distribuidor local / ll Distributore localeEUROPE, MIDDLE EASTAFRICA & ASIAPHON
Chapter 2 – SpecicationsTB66J – 0083740 5 General SpecicationsAerial PlatformWorking height 72′ (21.9 m)Maximum platform height 66′ (20.1 m)Horiz
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