
Part Number 0112622EEAugust, 2005OperOperOperOperOperaaaaator’tor’tor’tor’tor’sssssManualManualManualManualManual0112567
Chapter 2 – Specifications6 TB80/TB85J – 0112622EEWorking Envelope – TB85JMeters(Feet)3.0(10)12.2(40)9.1(30)021.3(70)03.0(10)15.2(50)3.0(10)6.1(20)15.
Chapter 2 – SpecificationsTB80/TB85J – 0112622EE 7General Specifications – TB80Aerial PlatformWorking height 26.2 m (86′)Maximum platform height 24.4
Chapter 2 – Specifications8 TB80/TB85J – 0112622EEGeneral Specifications – TB85JAerial PlatformWorking height 27.8 m (91′ 3″)Maximum platform height 2
Chapter 2 – SpecificationsTB80/TB85J – 0112622EE 9Engine SpecificationsNote 1: Refer to the engine manufacturers manual for specific fuel recommendat
Chapter 2 – Specifications10 TB80/TB85J – 0112622EEEngine Oil ViscosityCummins B3.3Deutz F4L-2011F
TB80/TB85J – 0112622EE 11Chapter 3 – SafetyKnowledge of the information in this manual, and propertraining, provide a basis for safely operating the a
Chapter 3 – Safety12 TB80/TB85J – 0112622EEPrestart InspectionPerform a prestart inspection before each shift as de-scribed in Chapter 7. Do not use t
Chapter 3 – SafetyTB80/TB85J – 0112622EE 13It is best not to transfer from the platform to another struc-ture or from the structure to the platform, u
Chapter 3 – Safety14 TB80/TB85J – 0112622EENever remove the fuel cap or fill the fuel tank while theengine is running or hot. Never allow fuel to spil
TB80/TB85J – 0112622EE 15This aerial work platform is manufactured with safety de-vices, placards, and decals to reduce the likelihood of anaccident.
The aerial platform is not electrically insulated. Death or serious injury will result from con-tact with, or inadequate clearance from, an energized
Chapter 4 – Safety Devices16 TB80/TB85J – 0112622EEFigure 4.5 – PlatformThe gates close automatically after entering or exitingthe platform. The gate
Chapter 4 – Safety DevicesTB80/TB85J – 0112622EE 17The horn will sound and the light will stay on until theexcess load is removed from the platform an
Chapter 4 – Safety Devices18 TB80/TB85J – 0112622EEThe light flashes at about one flash per second when theengine is running.Driving LightsOptional he
TB80/TB85J – 0112622EE 19The aerial platform is equipped with several gauges tomonitor the condition of the machine before and duringoperation.Hour Me
Chapter 5 – Gauges and Displays20 TB80/TB85J – 0112622EEFigure 5.5 – Hydraulic Fluid Filter GaugeFluid Level and Temperature GaugeA gauge on the right
TB80/TB85J – 0112622EE 21Figure 6.2 – Axle ControlsHigh Range Speed Selector – 4x4The high range speed selector (refer to Figure 6.3) islocated on the
Chapter 6 – Controls22 TB80/TB85J – 0112622EE • Platform rotate switch • Engine/Emergency power switch • Engine speed switch • Ether injection swi
Chapter 6 – ControlsTB80/TB85J – 0112622EE 23Platform Rotate SwitchThe platform rotator switch is used to rotate the platformrelative to the end of th
Chapter 6 – Controls24 TB80/TB85J – 0112622EEThe circuit breakers protect the electrical wiring and com-ponents from electrical overload in case of a
Chapter 6 – ControlsTB80/TB85J – 0112622EE 25Hold the switch in the emergency power position to oper-ate aerial platform functions using the emergency
TB80/TB85J – 0112622EETable of ContentsChapter 1 – IntroductionAerial Platform Features ... 1Options ...
Chapter 6 – Controls26 TB80/TB85J – 0112622EEMachine functions will not operate while the switch is inthe generator position.Driving and Platform Work
TB80/TB85J – 0112622EE 27Potential service and safety problems may be detectedby inspecting the aerial platform. This chapter includesinformation on p
Chapter 7 – Prestart Inspection28 TB80/TB85J – 0112622EECoolant leaks are easily visible on the ground. Checkunder the chassis for coolant that has le
Chapter 7 – Prestart InspectionTB80/TB85J – 0112622EE 29Figure 7.6 – Emergency Power BatteryBattery Fluid LevelRemove the caps from each battery. Visu
Chapter 7 – Prestart Inspection30 TB80/TB85J – 0112622EEHoses, Tubes, and FittingsInspect all hydraulic hoses, tubes, and fittings for wear,leakage, o
Chapter 7 – Prestart InspectionTB80/TB85J – 0112622EE 31Figure 7.13 – Rear Axles Extended and LockedRemove the pin (refer to Figure 7.13) and verify t
Chapter 7 – Prestart Inspection32 TB80/TB85J – 0112622EEFigure 7.15 – Emergency Lowering KnobAWarningThe potential for an accident increases when safe
Chapter 7 – Prestart InspectionTB80/TB85J – 0112622EE 33Figure 7.17 – Slide Pads at Tip End of BoomUse the lower controls to raise the main boom to ho
Chapter 7 – Prestart Inspection34 TB80/TB85J – 0112622EELanyard AnchorsThere are two lanyard anchors below the upper controlpanel (refer to Figure 7.2
Chapter 7 – Prestart InspectionTB80/TB85J – 0112622EE 35 8. Test the operation of each control in both directionsfrom the upper controls. 9. The dri
Table of ContentsTB80/TB85J – 0112622EEChapter 7 – Prestart InspectionOperator’s Manual ... 27Engine
Chapter 7 – Prestart Inspection36 TB80/TB85J – 0112622EEWet paint overspray may be removed using a natural bio-degradable solvent and a soft cloth.Rep
Chapter 7 – Prestart InspectionTB80/TB85J – 0112622EE 37This machine is equipped with foam filled or solid tires, wheel weight is critical for stabili
Chapter 7 – Prestart Inspection38 TB80/TB85J – 0112622EEThis machine is equipped with foam filled or solid tires, wheel weight is critical for stabili
Chapter 7 – Prestart InspectionTB80/TB85J – 0112622EE 390072531Maintain 10 feet minimum clearance from electrical power lines and apparatus. You must
Chapter 7 – Prestart Inspection40 TB80/TB85J – 0112622EE Item Inspect For OkOperator’s Manual In manual holderEngineOil level Between full and add mar
TB80/TB85J – 0112622EE 41Chapter 8 – OperationThe aerial platform may be operated from either the loweror upper controls.ADangerThe aerial platform is
Chapter 8 – Operation42 TB80/TB85J – 0112622EE 4. After the hydraulic fluid reaches 10°C (50°F) as indi-cated on the thermometer, place the warm-up s
Chapter 8 – OperationTB80/TB85J – 0112622EE 43Figure 8.2 – Lower Controls 2. Press the start button until the engine starts, thenrelease. The engine
Chapter 8 – Operation44 TB80/TB85J – 0112622EENoteOnly one axle will extend at a time. They do not bothextend at the same time. 5. Fully install the
Chapter 8 – OperationTB80/TB85J – 0112622EE 45Figure 8.7 – Platform 3. Hold the appropriate control in the desired direction.Always look in the direc
TB80/TB85J – 0112622EE 1Chapter 1 – IntroductionAerial Platform FeaturesThe aerial platform is a boom-supported elevating workplatform used to raise p
Chapter 8 – Operation46 TB80/TB85J – 0112622EEDrive SpeedsThe drive speed is proportional to the joystick position.The farther the joystick is moved,
Chapter 8 – OperationTB80/TB85J – 0112622EE 47The air line may be used to conduct fluids such as wateror antifreeze. Contact Snorkel for compatibility
Chapter 8 – Operation48 TB80/TB85J – 0112622EEFigure 8.10 – Upper Controls
TB80/TB85J – 0112622EE 49Chapter 9 – Stowing and TransportingTo prevent unauthorized use and damage, properly stowthe aerial platform at the end of ea
Chapter 9 – Stowing and Transporting50 TB80/TB85J – 0112622EEA 30 percent grade is a 0.91 m (36″) vertical rise in 3.05m (10′) horizontal length.A 25
Chapter 9 – Stowing and TransportingTB80/TB85J – 0112622EE 51Figure 9.4 – Drive Wheel 7. Use the winch to position the aerial platform on thetranspor
Chapter 9 – Stowing and Transporting52 TB80/TB85J – 0112622EE 6. Adjust the length of each chain or strap so the aerialplatform remains level when ra
TB80/TB85J – 0112622EE 53If the main hydraulic system fails, the aerial platform maybe lowered and stowed using the emergency power sys-tem. The main
Chapter 10 – Emergency Operation54 TB80/TB85J – 0112622EE 4. Step down on the platform foot switch (refer to Figure10.4).Figure 10.4 – Platform Foot
Chapter 10 – Emergency OperationTB80/TB85J – 0112622EE 55AWarningThe aerial platform is free to move when the drivehubs are disabled. Death or serious
Chapter 1 – Introduction2 TB80/TB85J – 0112622EEAWarningThe potential for an accident increases when theaerial platform is operated by personnel who a
Chapter 10 – Emergency Operation56 TB80/TB85J – 0112622EEAWarningThe aerial platform is free to move when the drivehubs are disabled. Death or serious
TB80/TB85J – 0112622EE 57Chapter 11 – TroubleshootingThe troubleshooting chart may be used to locate andeliminate situations where machine operation m
Chapter 11 – Troubleshooting58 TB80/TB85J – 0112622EESymptomEngine will not start fromupper controls.Engine starts from the upper con-trols but no boo
Chapter 11 – TroubleshootingTB80/TB85J – 0112622EE 59SymptomConstant tone alarm soundswhile the engine is running.Constant tone alarm sounds andengine
Chapter 11 – Troubleshooting60 TB80/TB85J – 0112622EESymptomLower controls donot work.Upper controls donot work.Boom functions do not work.Boom will n
Chapter 11 – TroubleshootingTB80/TB85J – 0112622EE 61SymptomDrive functions do not work.Can not reach maximum drivespeed of 4.8 km/h (3 mph).Wheels wi
Chapter 11 – Troubleshooting62 TB80/TB85J – 0112622EE
TB80/TB85J – 0112622EEAppendix A – Glossaryaerial platform – a mobile device that has an adjustable positionplatform, supported from ground level by a
Appendix A – GlossaryTB80/TB85J – 0112622EE
© Snorkel International, Inc. – all rights reserved Printed in the U.S.A.LIMITED WARRANTYSnorkel warrants each new machine manufactured and sold by it
TB80/TB85J – 0112622EE 3Chapter 2 – SpecificationsComponent Identification – TB80Right SideChassisLowerControlsUpper ControlsDrive Wheels(Two Wheel Dr
Chapter 2 – Specifications4 TB80/TB85J – 0112622EEComponent Identification – TB85JRight SideChassisLowerControlsUpper ControlsDrive Wheels(Two Wheel D
Chapter 2 – SpecificationsTB80/TB85J – 0112622EE 5Working Envelope – TB80Meters(Feet)3.0(10)12.2(40)9.1(30)021.3(70)03.0(10)15.2(50)6.1(20)70°13½°3.0(
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